Modeling of corner-filleted flexure hinges under various loads

Compliant mechanisms are widely applied in precision engineering, measurement technology and microtechnology, due to their potential for the reduction of mass and assembly effort through the integration of functions into fewer parts and an increasing motion repeatability through less backlash and wear, if designed appropriately. However, a challenge during the design process is the handling of the multitude of geometric parameters and the complex relations between loads, deformations and strains. Furthermore, some tasks such as the dimensioning by means of optimization or the modeling for a controller design require a high number of analysis calculations. From this arises the need for sufficient computational analysis models with low calculation time. Existing studies of analysis models are mostly based on selected load cases, which may limits their general validity. The scope of this article is the comparison of models for the analysis of corner-filleted flexure hinges under various loads, to determine their advantages, disadvantages and application fields. The underlying methods of the study can further be used to evaluate future models based on a broad selection of possible load cases.